If you are a farm owner, are you troubled by the problem of difficult livestock and poultry waste treatment? If you are a practitioner in the health department, are you troubled by the problem of difficult food waste treatment? If you are a practitioner in the environmental department, are you troubled by the problem of urban sludge siltation? Then you can stop and learn about bio-fermentation tanks, especially commercial fermentation tanks produced by Bolong.
The bio-fermentation tank is a high-efficiency bioreactor that simulates the natural microbial growth environment. It provides the microorganisms with the best temperature, humidity and nutrition conditions to accelerate the decomposition and transformation of organic matter. In terms of treating livestock and poultry waste, food waste and urban sludge, this fermentation tank can effectively convert these wastes into valuable resources such as biofertilizer or energy, thereby achieving the purpose of waste reduction, resource recovery and harmless treatment.
There are many types of bio-fermentation machines, including vertical composting fermentation towers, horizontal composting fermentation cylinders and silo-type composting fermentation tanks. Among them, the vertical fermentation tank is regarded as an extremely convenient fermentation solution due to its advantages such as small footprint, large capacity and excellent sealing performance. As a vertical reactor designed for large-scale biological reactions, the vertical commercial fermentation tank keeps the medium evenly mixed through the central stirring system to ensure that the microorganisms get sufficient oxygen and nutrients to optimize the biological transformation process.
The Bolong high-temperature aerobic fermentation tank adopts a three-dimensional closed tank structure and uses the principle of aerobic microbial fermentation. Under suitable temperature, humidity and sufficient oxygen conditions, it uses microorganisms to convert residual organic matter and protein in organic waste into nutrients, so that microorganisms can multiply rapidly. This process only requires the organic waste to be directly put into the tank without adding any auxiliary materials. After an average fermentation cycle of 7 days, the organic waste can be efficiently converted into high-quality organic fertilizer.
We will explore the relevant knowledge of the fermentation tank in the fermentation process from three key aspects.
High-temperature aerobic fermentation is an efficient waste resource technology that converts organic waste into fertilizer or energy through aerobic microbial activity under high temperature conditions. This process mainly occurs in a special fermentation tank. The microorganisms feed on the residual organic matter and protein in the organic waste, multiply rapidly, and convert these substances into useful organic fertilizers in an oxygen-rich environment. This method not only reduces the cost of waste treatment and environmental pollution, but also provides a sustainable source of organic fertilizer for agricultural production.
Bolong fermentation tanks have the ability to treat a variety of organic wastes, and their application fields are wide, including livestock and poultry manure, kitchen waste, urban sludge, biogas residue, mushroom residue and crop straw. In particular, the treatment effect of animal manure is remarkable.
Temperature: 50-70 degrees Celsius
Humidity: Moisture is kept below 70%
Oxygen: Aerobic fermentation has a high demand for oxygen, and oxygen needs to be continuously transported into the tank.
The upper equipment includes an effective canopy to protect the fermentation tank from the elements. The detection platform is directly connected to the top of the fermentation tank through a ladder on one side, which is convenient for monitoring and detecting the fermentation process. In addition, the exhaust equipment is located on the upper part of the tank to ensure that the exhaust gas generated inside can be effectively discharged.
In the middle structure, the tank body adopts a double-layer insulation design, with 304 stainless steel plates on the inner wall and thickened steel plates on the outer wall. The middle is filled with 55mm polyurethane foam, which has excellent thermal insulation and waterproof properties. This is Bolong’s patented broken bridge insulation technology, which ensures excellent thermal insulation and corrosion resistance. In addition, the equipment is equipped with an automatic control system and an export device to produce organic fertilizer.
For the lower equipment, the hydraulic station adopts Bolong’s patented mechanical process treatment technology with a hydraulic pressure ratio of 1:6, which can significantly improve work efficiency and save energy. The heating system uses a high-power hot air blower to quickly inject hot air to accelerate the fermentation process, which is also a patented technology of Bolong. The design of the stirring shaft and stirring wings adopts diamond shape and is installed at a 30-degree tilt to reduce resistance. The stirring wings are made directly from bent steel plates, which improves the durability of the product.
Other equipment includes heat exchange devices and gas deodorization systems. The heat exchange device can effectively condense gas, reduce emissions, and reduce energy consumption by recovering heat. The gas deodorization system uses the water solubility of ammonia and combines activated carbon and microbial deodorizing bacteria to efficiently absorb and decompose the gas produced during the fermentation process, which has been widely praised. These technologies are also patents of Bolong Company, demonstrating Bolong’s innovation and leadership in the field of fermentation technology.
Bolong fermentation tanks have been successfully exported to more than a dozen countries and regions, and have won wide acclaim from domestic and foreign customers. Its high-quality products and services have brought many repeat customers, as well as new customers through customer recommendations. With more than 30 years of in-depth experience and practice in the breeding industry, Bolong always starts from actual needs and designs more reasonable and high-quality fermentation tanks for the breeding industry.
A customer from Vietnam shared their experience of using Bolong’s largest model 280 fermentation tank. The equipment effectively solved the problem of livestock and poultry waste treatment in their large-scale farms, and used the converted organic fertilizer for agricultural production, significantly reducing costs and promoting the development of circular green agriculture. Another customer from Malaysia spoke highly of Bolong’s heat exchange deodorization system, saying that since the system was put into use, the odor problem in his chicken farm has been effectively controlled, the bacterial infection rate in the chicken farm has also dropped significantly, the quality of livestock and poultry has been guaranteed, and the business has become more prosperous.
In China, a municipal project used Bolong’s fermentation tank to treat urban sludge and successfully recycled harmful substances accumulated in the urban area, which not only improved the urban greening environment, but also ensured the smooth operation of the urban drainage system. These cases are just a small part of the examples of Bolong’s help in environmental improvement. If you are facing similar treatment problems, Bolong will be your trustworthy choice.
In short, commercial fermentation tanks are an important equipment in sustainable development and are worth promoting. Bolong not only has the best fermentation tanks in the industry, but also provides a professional team of experts to serve you. We will come to your side in the shortest time to solve your problems. Bolong – Your brilliant partner in composting.
